Oil Mist Collector
Oil Mist Collector
Oil Mist Collector
Leveraging Centrifugal Force for Superior Oil Mist Separation
D4S Industries centrifugal oil mist collectors effectively use centrifugal force to remove oil mist from the air, ensuring a cleaner and safer environment. Here’s how they operate:
Contaminated Air Intake
- Air Entry: Oil mist-laden air is drawn into the collector unit through a strategically designed inlet, ensuring smooth and efficient airflow.
- Initial Direction: Inside the unit, the air is directed into a chamber equipped with a high-speed rotating impeller or rotor.
Separation via Centrifugal Force
- Rapid Rotation: The impeller creates a spinning motion, forcing heavier oil mist particles outward due to centrifugal force.
- Particle Collection: These particles adhere to the chamber walls, coalescing into larger droplets through impact forces.
Oil Collection
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- Drainage: The separated oil droplets drain into a collection reservoir at the bottom of the unit, making disposal or reuse convenient.
Advanced Filtration (Optional)
- Enhanced Purification: Additional filtration stages, such as mesh or coalescing filters, can be incorporated to capture finer oil mist particles, ensuring superior air purification.
Clean Air Exhaust
- Safe Emission: The purified air is either recirculated back into the machining environment or undergoes further filtration before being released into the atmosphere. This helps maintain a clean workspace and reduces oil residue on surfaces and equipment
- Enhanced Purification: Additional filtration stages, such as mesh or coalescing filters, can be incorporated to capture finer oil mist particles, ensuring superior air purification.
- Drainage: The separated oil droplets drain into a collection reservoir at the bottom of the unit, making disposal or reuse convenient.
Product Catalog
D4S® Baghouse Dust Collectors are designed for 24/7 operation and can handle the most challenging cleaning tasks. Explore our comprehensive product catalog featuring a diverse range of high-quality products for all your needs. Download our PDF product catalog for easy access to detailed information, pricing, and images of our offerings. Get instant access to our complete product lineup by downloading our PDF catalog today and discover the perfect solutions for your requirements.
Specification
Model
Motor capacity HP
Airflow (m3/hr)
Static Pressure
(mm of H2O)
Dimensions
(LBH) In mm
Weight In Kg
FMC1.0
1450
1450
100
840 x 630 x 1450
130
FMC2.0
1850
1850
150
1030 x 760 x 1680
195
FMC3.0
1950
1950
200
1030 x 760 x 1680
205
FMC5.0
2850
2850
250
1050 x 1050 x 2200
340
Features of Oil Mist Collector
- Compact in size
- Light weight
- Low noise level
- HIgher filtration efficiency
- Optimal air-to-cloth ratio
- Online cleaning cycle
- Antistatic filters available
- Increased efficiency and minimal residual dust buildup due to reverse pulse jet cleaning which results in continuous online cleaning
Application
- Food Industry
- Paper Industry
- Rubber industry
- Glass Industry
- Wood Industry
- Pharmaceutical Industry
- Engineering Industry
- Carbon Industry
- Automotive Industry
- Abrasive industry
- Cement Industry
- Ceramic Industry.
Our Workflow?
Industrial dust collection systems play a crucial role in maintaining clean and safe work environments. Here’s a breakdown of their key components and functionalities
The Heart of the System: The Centrifugal Blower
The system begins with a centrifugal blower. This powerful unit generates a precisely calibrated airflow with the necessary static pressure to create effective suction.
Capturing Dust at the Source: Pick-Up Hoods
The generated suction travels through a network of ducts and reaches strategically positioned pick-up hoods. These hoods, designed to maximize dust capture, are placed near dust emission zones. Their size and placement significantly impact the amount of dust collected.
The Journey of Dust: Through Ducts to Filtration
Captured dust travels through the ductwork towards the filtration unit. Here, a baffle plate acts as a primary filter, separating and collecting larger dust particles. The remaining air, now containing finer dust particles, passes through the bottom of specialized tubular bag filters. These filters trap the dust on their outer surfaces.
Maintaining Clean Filters: The Reverse Pulse Jet
As dust collection is continuous, filter clogging is a potential issue. To prevent this, a reverse pulse jet unit is employed. This innovative system delivers periodic bursts of air in the opposite direction, effectively cleaning the filter bags and ensuring optimal performance.
Separated dust falls into a dedicated hopper. A rotary airlock valve then transfers this dust to a collection box or tank. This valve plays a critical role, preventing dust from escaping back into the filtration unit.
Monitoring System and Clean Air Release
The system continuously monitors the pressure within the filtration unit. This allows for early detection of potential filter clogging. Finally, clean air, exhausted through a silencer, is released back into the environment at a designated height through chimneys.
Take Control of Your Dust Management with D4S Industries
Ready to revolutionize your industrial dust control? D4S Reverse Pulse Jet Baghouse Dust Collectors offer cutting-edge solutions that combine efficiency, durability, and eco-friendly performance.